Precision through Everything!

At Ad-Vance Engineering our approach to tool making is informed by our ethos of “Precision through Everything”

We have the expertise, and experience to provide a full-service package to all our customers including the design and manufacture of world-class precision mould tools to the highest quality -on time, every time!

We can offer customers a range of services including project management, tool design, prototyping and pilot tooling, tool manufacture, sub-contract manufacture, repair and total productive maintenance, metrology, mould R&D, validation, and turnkey solutions

Research & Development

We are R&D partners with several leading third level institutions including Queens University Belfast`s Technology Centre, the Polymer Processing Centre, and Sligo Institute of Technology`s school of engineering and design (Mechatronics).

We also actively collaborate with several leading UK product design agencies for iterative design and new product prototyping of high-end technically challenging tool design.

We actively promote the next generation of precision engineers and designers through our graduate recruitment, apprenticeships, and work experience programmes.

Recently recognised for both Innovation and Manufacturing Excellence in the 2020 Lisburn and Castlereagh City Business Awards, Ad-Vance Engineering provides a bespoke service which is R&D-led and solutions-driven. This, combined with its strong partnership approach, sets the company apart from our competitors.

As a supporter of the Women in Plastics initiative we are spearheading the advancement of future female talent within the engineering sector.

Tool Design

Ad-Vance Engineering`s design office deploys the latest hyperMILL® CAD-S Solid software that integrates 3D and 5-axis milling and turning strategies in a simple user interface. With the further introduction of 6&7 axis machining capability into our portfolio, we are now able to significantly reduce cycle times and further increase productivity-designing and delivering top-end technical tooling solutions against the most demanding timelines.

All tool design is backed by state-of-the-art inspection processes and the latest Solidworks CAD software to maximize design productivity and manufacturing resources.

All our bespoke tool designs are protected through the Governments “Design Right” process which remains in place for 5 years.

Metrology

As part of our rigorous quality assurance processes, we measure all critical bolster and impression details back to tool data and reject any parts that fall outside specification. All electrodes and finished impression insert are inspected and calibrated to ensure the final build process is a seamless assembly rather than retro fitting. Using advanced GD&T metrology means we can ensure the requirements for all precision manufactured parts can be met.

Tool Manufacture

Ad-Vance Engineering use the latest CNC machine tools, cutting tools and Solidworks CAD design software to assist in precision tool design and manufacture.  Our right first -time approach means we apply rigorous measurement at all critical manufacturing stages against full tolerance specifications to ensure effective and accurate final mould assembly and any spares supplied.

We can boast a T0 tool trial success rate of @90%-unheard of in this industry!

To meet the highest levels of quality A-Vance Engineering use state of the art 5 and 6-axis CNC milling machines from leading suppliers running up to 45,000 rpm. Our machines are maintained to ensure the highest levels of accuracy and consistency.

We are also experienced in graphite machining, CNC turning, spart erosion, CNC sink EDM.

Ad-Vance Engineering can work with a wide range of materials including steel, aluminum, and other exotic composite materials.

Tool Modification & Repair

At Ad-Vance Engineering we are committed to maintaining your tooling to the highest standard.  We provide a full on-site toolmaking service enabling us to support all you mould tooling needs.  By modifying existing mould tools in response to product design changes or refurbishment of existing tools we can optimise customers ‘tooling investment and extend the life of their mould tool.  Our highly capable team of toolmakers are experienced in all types of tool manufacture modification and repair, whether your tool is manufactured by Ad-Vance Engineering or produced by an alternative supplier.

We also offer a preventative tool maintenance programme to ensure that your mould tooling is always production-ready and that enables us to identify any wear and tear issues at the earliest possible opportunity.  All our services are backed by our ISO 9000 quality standard.

Total Productive Maintenance

As part of our continued support to our customers, we have developed a TPM (Total Productive Maintenance) plan, a service to protect your tools so they always work in an optimum condition.  Our TPM plan helps to reduce any production down times and breakdowns by offering maintenance and servicing around times convenient for you.  After the manufacture, we individually assess each tool and we set in place a TPM schedule to maximise the tool lifespan. The TPM schedule is based on:

  • Customer feedback
  • Total parts produced per annum
  • The frequency of the tool runs.

Contact us today to find out more about our maintenance plans.  Jigs fixtures and die casts.  Our range of Jigs, fixtures and dies include-

  • High end machine fixtures used on a PCI 5 axis CNC milling machine
  • Fixtures supplied right hand and left hand Integral high pressure hydraulic circuits operating at 100 Bar line pressure – including work supports, non-return valves and pressure check valves,
  • Hydraulic clamping using Enerpac, Roemheld and Kraftek products
  • Integrated air circuits to include part variant detection, part seating and poke yoke Integrated spring -loaded part seating.

Ad-Vance Engineering operations are supported by a full range of the latest Lathes, vertical mills, surface and cylindrical grinders, plus wire and spark eroders We deploy the latest Solidworks CAD software to maximise design productivity and manufacturing resources.  We can also offer a range of powder coating, electroplating and hardening options for finished products.  We are skilled at machine tooling, jigs and fixtures in a range of materials including copper, brass, aluminium, stainless & tool steel, engineering plastics, bronze and other ferrous and non-ferrous metals. All fixtures can be supplied with an inspection report if required.

Environmental and Quality

At Ad-Vance Engineering our ethos of “Precision through Everything” guides our approach to design, manufacture, and delivery of best-in-class tooling for all our industry partners.  We are proud to operate to the highest levels of quality and environmental certification-with ISO 9001 and ISO 14001 accreditations testament to our continuous focus on delivering world class tooling backed by dedicated customer services and after care.

Award-winning Ad-Vance Engineering design and manufacture an extensive range of high- quality precision machined jigs, fixtures and die casts to enable the machining, production and measurement of our customers products. Our success is based on experience in manufacturing and managing difficult assemblies to very high tolerances and is rooted in our ability to deliver on time and on budget-every time!

Our range of Jigs, fixtures and dies include-
High end machine fixtures used on a PCI 5 axis cnc milling machine Fixtures supplied right hand and left hand Integral high pressure hydraulic circuits operating at 100 Bar line pressure – including work supports, non-return valves and pressure check valves, Hydraulic clamping using Enerpac, Roemheld and Kraftek products Integrated air circuits to include part variant detection, part seating and poke yoke Integrated spring loaded part seating. Ad-Vance Engineering operations are supported by a full range of the latest Lathes, vertical mills, surface and cylindrical grinders, plus wire and spark eroders We deploy the latest Solidworks CAD software to maximise design productivity and manufacturing resources.

We can also offer a range of powder coating, electroplating and hardening options for finished products Our current order book includes fixtures currently being despatched to a major global company in the machined aluminium casting industry. Our customers trust us because our skilled engineering team have a genuine expertise in delivering high-quality precision work based on understanding our customers` project needs across a multitude of key industry sectors We are skilled at machine tooling, jigs and fixtures in a range of materials including copper, brass, aluminium, stainless & tool steel, engineering plastics, bronze and other ferrous and non-ferrous metals. All fixtures can be supplied with an inspection report if required, Ad-Vance Engineering is proud to have been accredited to ISDO 9001:2015 Quality and 14001:2015 Environmental standard